Fine Art Castings by the...



Also known as investment or precision casting process.
Was used in ancient times from China to Egypt to cast exquisite objects which are now displayed as artifacts in museums.
"Lost Wax Process" permits intricate and precise reproduction of large and small objects.
Jewellers and dentists use the "Lost Wax Process" to produce small intricate castings.
In the hands of a skilled foundry, fine details will be faithfully reproduced. (helpful information for sculptors)


The artist supplies Artcast with an "original".
The Original can be almost any material - clay, plasticine, plaster, wood, wax, styrofoam, etc. (common materials for modelling)

Unless the original is wax or in styrofoam, a rubber mold is made.
Rubber compound is poured in liquid form at room temperature over the original where it flows into every surface detail.

 

After the rubber cures, the original is removed and molten wax is poured into the rubber mold to produce a wax duplicate.
This wax duplicate is later melted and poured out prior to casting. Hence the term "Lost Wax Process".

 


Wax bars are fused to the wax duplicate to make-up the sprue system.
After dewaxing, the sprue system channels the molten metal into the mold cavity.

 


The sprued wax duplicate is coated several times with a ceramic slurry and stucco, to build up the thickness until the piece is encased in a strong shell.


The ceramic shell is heated using steam to melt-out the wax.
The shell is then cured in a furnace and preheated in preparation for casting.

The molten metal is poured into the ceramic shell.
Upon cooling, the ceramic shell is chipped off and the sprue system is removed.


Each location where the sprue system is attached is re-textured to restore it to the original texture.
For the final finish, the sculpture may be either polished or patinated as desired.

 

materials Helpful information